Building Reliability: lessons from 30 years of Maintenance

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 Student video



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The Hidden Power of Preventive Maintenance

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Many maintenance departments still operate   r eactively   fixing equipment only after it fails. While that may seem like part of the job, constant firefighting drains time, budget, and morale. Every unplanned breakdown costs more than just a repair it affects production, quality, and customer trust. As I like to remind teams" Don't be firefighters in Maintenance ", Firefighting may make you look busy, but it’s unproductive and costly. It leads to extended downtime, higher overtime, and missed opportunities for improvement. A strong Preventive Maintenace program changes that mindset from repairing to reliability. The goal isn't to fix what's broken, it's to make sure it never breaks again.  In my experience, successful PM programs begin with three key steps: Understanding failure modes, Schedule around actual usage and train technicians to catch early warning signs. Understanding failure modes, you can't prevent what you don't understand. Every asset h...
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